Double-Layer PVC Woven Drop Stitch

Technical Parameters

Material Selection Guide

The double-layer construction is the premium specification, chosen when maximum durability is the primary constraint over weight.

• Usage Intensity: Only select double-layer for high-frequency, abusive use (e.g., rental or industrial training). Single-layer fusion is adequate for general consumer use.

• Weight Constraint: Be aware that the finished product will be heavier than a single-layer counterpart, which may impact user portability.

• Finish: The second layer can be customized with a specific finish (e.g., anti-slip texture) that differs from the base coating.

Manufacturing and Tailoring

The double-layer fusion is performed on specialized machinery with precise temperature and pressure control.

• Fusion Optimization: The temperature profile is calibrated to ensure deep, lasting molecular fusion between the two films without damaging the internal drop stitch structure.

• Batch Testing: Delamination tests are performed on every batch to confirm the integrity of the fusion bond between the two layers.

• Roll Presentation: Due to the material's weight, rolls are supplied on heavy-duty cores and packaged securely to prevent movement during transport.

Deployment FAQ

• Q: Does the second layer increase the difficulty of folding the product?

  A: The double-layer material is thicker and inherently stiffer, making it slightly more difficult to roll or fold compactly compared to lighter single-layer versions.

• Q: How does the layer-to-layer adhesion affect performance?

  A: Our fusion process ensures the bond strength between the two PVC layers is extremely high (e.g., >90N/50mm), preventing delamination even under high internal pressure and external bending forces.